← Lessons 05-Financial Management Techniques

12. Stock Control

  • Main objective = have stock available within an acceptable time and at an acceptable cost.

12.1 Purchasing

  • Keep enough parts to meet daily needs without tying up unnecessary cash.
  • Senior management should agree minimum safety stock levels.
  • Re-order when stock approaches the agreed level.
  • Bulk buying may obtain discounts where distribution to other depots remains practical and economical.
  • Consider lead time: the period between ordering and receiving goods ready for use.
  • Regularly identify slow-moving items that tie up cash.
  • Standardising parts can reduce the range of stock required.

12.2 Reconciling Stock

  • Reconcile book stock figures with actual physical stock.
  • Example: opening fuel/oil stock 4,000 litres + receipts 30,000 − issues 22,000 = closing stock 12,000 litres.
  • Physical stock should support the recorded balance; the material gives tank dipping as an example for fuel.
  • Investigate discrepancies.

12.3 Parts and Tyres

  • Carry out a physical stock count, or agreed equivalent control, at least four times a year.
  • Investigate significant discrepancies, especially involving expensive items.
  • Pay particular attention to attractive/saleable items such as batteries, lamps, tyres and tools.
  • After investigation, stock deficits should be written off in the financial accounts where appropriate.

12.4 Obsolescence and Security

  • Identify stock that is slow-moving or becoming obsolete.
  • Convert obsolete stock to cash quickly by selling it to an operator who can use it or as scrap.
  • Maintain adequate security over stores and fuel stocks.
  • Restrict entry to stores areas.
  • Keep valuable stock/fuel secured and limit key access where possible.